Everlast Lightning MTS 225 MIG, AC/DC TIG & Stick Welder Package

The Everlast Lightning MTS 225 is a 200A multi-process MIG, AC/DC pulse TIG and Stick welder from the heavy-duty Lightning MTS series (alongside its big brother, the Lightning MTS 275). The PowerSet synergic function auto-sets parameters in all three modes, and the panel shows nearly all relevant settings at once, so there's little scrolling and quick adjustment.

PowerSet lets you enter basic operating parameters in MIG, TIG or Stick mode and selects the right amps and volts (where applicable) for you. A flux-core mode runs most common gasless (self-shielded) flux-core wires. Duty cycle at maximum output is 60% for TIG and Stick and 35% for MIG (200A). Add the PowerCart 250 and PowerCool W400 for a stacked set-up; if you choose the cooler, order the water-cooled torch package for this welder.

Features

• MIG, AC/DC pulse TIG and Stick in one machine
• PowerSet synergic function for all processes, with manual override for pre-flow, post-flow, slope etc.
• High frequency and lift start in AC and DC TIG modes
• Digitally controlled operation in all modes for better control and dependability
• Operator-friendly panel with grouped controls and no complicated hidden menus
• MIG welds aluminium, stainless or steel with 0.6–0.8mm (.023–.030") wire; optional drive rolls available up to 1.2mm (.045")
• Memory saves and recalls up to 16 programs
• Synergic spool gun capability with optional spool gun, ideal for aluminium
• TIG torch, foot pedal and regulator included
• Built-in gas solenoid and connections for TIG, so no gas valve torch is needed
• True DC CC/CV multi-process design: one machine instead of several for the job
• AC TIG for welding aluminium
• Pulse TIG for more control and better weld quality
• Compact and lightweight, ideal for on-site fabrication
• Adjustable burnback control lets the wire melt back to the desired length, so no retrimming before restarts
• 200mm (8") wire spool capacity
• Adjustable MIG wave arc force control fine-tunes slope/inductance and arc characteristics
• Adjustable Stick arc force and hot start controls
• TIG upslope and downslope to control the end of the weld
• 2T/4T torch trigger latch for TIG and MIG
• Adjustable pre-flow and post-flow for TIG and MIG
• 200A of MIG and TIG power; 160A of Stick power for electrodes up to 3.2mm (1/8")
• Dual voltage: runs on 120V or 240V. Output on 120V is limited to 125A MIG/TIG and 100A Stick

What's Included

• 4m Everlast 26 series TIG torch with 35 series DINSE-style connector
• 3m 25 series MIG gun with Euro-style quick connect fitting
• Stick electrode holder with 3m (10 ft) cable and 35 series DINSE-style connector
• Work clamp with 3m cable and 35 series DINSE-style connector
• Spare consumable starter kit (does not include tungsten)
• Upgraded NOVA foot pedal
• Regulator
• Cooler and cart not included

Specifications

• Type: digital/micro-controlled IGBT inverter
• Output/process type: MIG, DC TIG, DC Stick
• Voltage/phase: dual voltage 120/240V, single phase
• Max rated MIG amps: 200A @ 240V
• Max rated TIG amps: 200A @ 240V
• Max rated Stick amps: 160A @ 240V
• MIG amps/volts @ rated duty cycle: 240V: 200A/24V @ 35% / 40°C
• TIG amps/volts @ rated duty cycle: 240V: 200A/18V @ 60% / 40°C
• Stick amps/volts @ rated duty cycle: 240V: 160A/26.4V @ 60% / 40°C
• Max inrush (I1max): 26A @ 240V
• Max rated input (I1eff): 18A @ 240V
• OCV: 74V (MIG, TIG and Stick)
• MIG output range: 240V: 30–200A / 15.5–24V
• TIG output range: 240V: DC 10–200A / 10.4–18V; AC 20–200A / 10.8–18V
• AC and DC capable, high frequency or lift start
• Stick output range: 240V: 10–160A / 20.4–26.4V
• Variable MIG inductance / Stick arc force control: yes
• Spool gun capable: yes
• Pulse: single
• Pulse frequency: TIG 0.5–150Hz
• Pulse time on: TIG 5–95%
• Pulse volts: 5–95% of TIG amps
• Standard drive roll wire size: 0.6–0.8mm (.023–.030")
• Separate wire feeder: no, self-contained
• Number of drive rollers: 2
• Max wire feed speed: 240V: 15.2m/min (600 IPM)
• Max wire spool diameter: 200mm (8"), up to 5.4kg (12 lb)
• Memory: yes
• Upslope time: 0–5 seconds
• Downslope time: 0–5 seconds
• Pre-flow time: 0–5 seconds
• Post-flow time: 0–10 seconds
• Foot pedal: upgraded NOVA foot pedal
• Flux core: yes, optional
• Air carbon arc: no
• 2T/4T torch latch/trigger: yes
• Pulse TIG with AC and DC output for aluminium, steel and stainless
• Advanced square wave, soft square and triangular AC TIG waveforms for aluminium
• MIG and synergic MIG
• Stick arc force, hot start duration and hot start intensity controls
• PowerSet synergic mode for all processes

Welding Capacity

MIG, steel/stainless:

• Maximum 9.5mm (3/8") single pass* (240V)
• Maximum 16mm (5/8") multi-pass (240V)
• Minimum 24 gauge (120V and 240V)
• Maximum 4.8mm (3/16") single pass* (120V)
• Maximum 6.4mm (1/4") multi-pass (120V)

MIG, aluminium: for best results choose the Parker DSP 360A gun (recommended) or the SM200N MTS gun. You can also fit a polymer liner and U-groove 0.9/1.2mm (.035"/.045") one-piece drive roll kit and use the standard 3m (10 ft) gun.

• Maximum 7.9mm (5/16") single pass (240V)
• Maximum 9.5mm (3/8") multi-pass (240V)
• Minimum 14 gauge (120V and 240V)
• Maximum 3.2mm (1/8") single pass (120V)
• Maximum 4.8mm (3/16") multi-pass (120V)

* Single pass welds over 6.4mm (1/4") are not recommended as a sound welding technique.

TIG:

• Steel: maximum 7.9mm (5/16") single pass (240V)
• Steel: maximum 6.4mm (1/4") single pass (120V)
• Steel: maximum 12.7–16mm (1/2–5/8") multi-pass (240V)
• Steel: maximum 9.5mm (3/8") multi-pass (120V)
• Aluminium: maximum 6.4mm (1/4") single pass (240V)
• Aluminium: maximum 3.2mm (1/8") single pass (120V)
• Aluminium: maximum 9.5mm (3/8") multi-pass (240V)
• Aluminium: maximum 6.4mm (1/4") multi-pass (120V)
• Steel: minimum 0.18mm (.007")
• Aluminium: minimum 0.5mm (.020")

Stick:

• Maximum electrode 3.2mm (1/8") (240V)
• Minimum electrode 1.6mm (1/16") (120V and 240V)
• Maximum electrode 2.4mm (3/32") (120V)
• Not E6010 rated

Maximum electrode size is ultimately determined by the brand and type of electrode.

Power Supply

Minimum generator surge wattage for maximum output: 9000W on 240V, 4500W on 120V. If running from a generator, use only one its manufacturer rates as "clean power" (typically less than 5% THD); check with the generator manufacturer for certification. Everlast does not approve or endorse generator brands or models, and damage to the welder from a generator not labelled as clean power by its manufacturer is not covered by warranty.

Please note: to get maximum performance from your Everlast machine, make sure the breaker and wiring/socket where you'll use it are sufficient. For example, you may need to upgrade to a 32A dedicated circuit to achieve the machine's full duty cycle. If in doubt, contact a licensed electrician before purchasing, and see our terms and conditions/warranty for more information.

Manufactured to and compliant with IEC/AS 60974.10 and CE. Industrial use only.

Appearance and type of accessories and consumables may vary from what is pictured.

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